2025 · Manufacturing
Real-time Andon system
The challenge
On a 14-station production line, every minute a station sits stopped is lost output. The plant needed a line-alert system that made a stoppage visible the moment it happened, got it in front of the right supervisor without depending on someone walking the floor, and measured how long it took to respond.
What we built
- A real-time Andon with a dashboard for every station on the line.
- Automatic escalation to supervisors when an alert is not attended.
- Response-time metrics per station, so the plant can see where time is lost.
- Web-based access from any internet-connected device — no special hardware to view it.
Results
Need something similar? See our manufacturing software development services for Andon, OEE and shop-floor control.